top-title

Vibration Welder MSV-515LS

Vibration Welder MSV-515LS

MSV-515LS is a medium frequency linear vibration friction welding machine in the smallest specification. MP Sonic developped it aiming to realize the welding parts in small measurement but over than ultrasonic welding ability, especially for the parts in challening material or geometric design which is difficult to ultrasonic welding method.

Vibration welder MSV-515LS applies one pair of eletrical megnetic and one pair of virbation spring to finish plastic welding. Machine system working frequency is max to 280Hz, and its ratia vibration loading is 15KG.

Technical description

MSV-515LS is a medium frequency linear vibration friction welding machine in the smallest specification. MP Sonic developed it aiming to realize the welding parts in small measurement but over than ultrasonic welding ability, especially for the parts in challenging material or geometric design which is difficult to ultrasonic welding method.

Vibration welder MSV-515LS applies one pair of electrical magnetic and one pair of vibration spring to finish plastic welding. Machine system working frequency is max to 280Hz, and its ratio vibration loading is 15KG.

Machine applied servo hydraulic system developed under MP Sonic standard to force jig bad moving and pressure to parts during vibration welding. Linear sensor is applied to check the actual jig bed moving distance to ensure welding depth control in high precision.

For automotive production application, MSV-515LS mostly suitable for the assembly of high level brake lamp, side indicator, mirror indicator, fog lamp, brake oil tank, filter tank etc.

 

I. Main Features:

1) Small overall dimension design takes up small space;

2) 280Hz vibration frequency higher than normal ones in the market which is max to 260Hz, realize higher welding possibility and achieving better welding result;

3) Intelligent control system help production management including formula function, welding record, welding mode in time or depth control, history checking, etc;

4) Welding 8 steps precision control meeting complex welding process setting for different material;

5) Dynamic graph equipped with system to supervise the welding process to ensure welding result;

6) Machine I/O supervision page to check machine state in time;

7) Self-diagnosis system applied to assist problem-shooting, alarm system will display the source of problem;

8) Multiple safety protection system ensures human and machine safety;

9) I-cloud remote service system is available for fast and economical machine service.

 

II. Specification:

Model

MSV-515LS

Vibration Head

Weight upper tool

15 Kg

Welding area(approx. / for PP)

50 ㎠

Amplitude(peak to peak)

0.5∼1.8  mm

Frequency

220∼280 Hz

Spring Quantity

2

Magnetic Quantity

1

Machine

Machine Size : Width

1650 mm

             Depth

960 mm

             Height

1990 mm

Front Door Opening : Width

800 mm

                  Height

540 mm

Drive Platen/upper : Width

360 mm

                 Depth

310mm

Lift Table Size : Width

1200 mm

              Depth

500 mm

Table stroke/Max.

300 mm

Max. distance between lift table

500 mm

Vibration head

Table speed

 250 mm/s

Clamp force

8 KN

Weight

 ≒1500 kg

Sound pressure level

<=80db

Electrical

Power consumption

13 KVA

Maximum Power/Out Put

5.5 Kw