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70KG Vibration Welder

70KG Vibration Welder

MSV-730LS is a linear vibration friction welding machine designed and made by MP Sonic in middle-big specification for thermoplastic joining of plastic parts in big measurement.

This machine applies vibration system in frequency max to 280Hz, and its vibration amplitude max to 1.8mm. Vibration welding power output max to 30KW. Machine applies servo hydraulic system designed by MP Sonic to force clamp to parts during vibration welding. Its clamp force pressure max to 25.5KN. Close-loop design is applied to ensure precision welding control.

Machine is applied for welding parts in big measurement and in challenging material. It mostly applied for the welding assembly production of manifold of automotive engine, trunk, tail lamp. glove box, central control cell, oil pan, etc.

Technical description

MSV-730LS is a linear vibration friction welding machine designed and made by MP Sonic in middle-big specification for thermoplastic joining of plastic parts in big measurement.

This machine applies vibration system in frequency max to 280Hz, and its vibration amplitude max to 1.8mm. Vibration welding power output max to 30KW. Machine applies servo hydraulic system designed by MP Sonic to force clamp to parts during vibration welding. Its clamp force pressure max to 25.5KN. Close-loop design is applied to ensure precision welding control.

Machine is applied for welding parts in big measurement and in challenging material. It mostly applied for the welding assembly production of manifold of automotive engine, trunk, tail lamp. glove box, central control cell, oil pan, etc.

I. Features of MSV-LS Series linear vibration welder:

1) High frequency max to 280Hz for excellent welding performance;

2) Close-loop designed control for precision vibration welding result;

3) Auto tuning system ensure precision resonance between system and welding tuning by easy operation;

4) Welding process is 8 steps precision controlled through separate parameter setting;

5) Welding process graphic supervision to check machine actual output condition in time;

6) Two welding modes for selection basing on condition: A Time Mode; B. Depth Mode;

7) System formula features is designed to store welding parameters for different parts;

8) Tooling setting page is designed to set vibration welding tooling action/function;

9) Initial height auto search system is design to get the elevation table height position when vibration start for different parts;

10) Authorization management system is design to set different operation account;

11) Machine self-diagnosis system is designed to assist machine error shooting;

12) I/0 page is designed to check  machine condition in time;

13) Memory system is designed to record welding history and alarm history;

14) Condenser system is designed to mp sonic hydraulic system to keep hydraulic oil in low temperature, enhance oil life time 1~1.5 years;

15) I-cloud system by WIFI module is equipped with machine for remote machine service.

II. Optional Features:

1) . Infrared system to realize hybrid welding: preheat parts to be welded at the welding area before vibration to reduce material flash scrap during vibration friction welding;

2) SPC system.

III. Specification

1) Model: MSV-730LS

2) Vibration Loading Ability: 70kg

3) Welding Ability for PP material (approx):  460cm2

4) Amplitude(): 0.4~1.8mm

5) Frequency ( without Fixture ): 200~280 Hz

6) Machine Dimension: 2554x1240x2240

7) Operation Window Size: 1500x790(mm)

8) UPR Jig Plate Size : 1020x540(mm)

9) LWR Jig Bed Size: 1500x600(mm)

10) LWR Jig Bed Elevation stroke: Max. 500 mm

11) Max. Distance between UPR Jig Plate & LWR Jig Bed: 735mm

12) LWR Jig Bed Elevating Speed: Max to 250mm/s

13) Hydraulic Force: Max to 25.5kN

14) Hydraulic System: Servo Pump System

15) Hydraulic Oil: ISOVG32

16) Weight: about5500kg

17) Sound Proof Level: ≤80dB

18) Main voltage(3P)/Input: 380V, AC, 3P, 50/60Hz

19) Power Consumption: 47KVA

20) Maximum Power/Output: 30Kw

21) Control Voltage: DC 24V

22) Frequency Tuning: Auto

23) Welding Control: Depth/Time

24) Welding Phase Control: 8Stage

25) Welding Parameters Storage: at least 80ea

26) Welding Result Analysis: Good/Bad

27) Language: Chinese/English/Italian/Russian/Korean;