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150KG Vibration Welder

150KG Vibration Welder

MSV-830LS is a low frequency linear vibration friction welding machine designed and made by MP Sonic China,  in super big specification with high power output. Machine is designed to weld plastic parts in challenging measurement, such as dashboard & door trim panel of vehicle.

Vibration welder MSV-830LS applies vibration system in frequency range from 90Hz to120Hz, and its working vibration amplitude max to 3.8mm. Vibration welding power output max to 30KW with vibration loading ability (Upper Jig Weight) max to 150KG. The welding ability for PP material is max to 400cm2. Machine applies servo hydraulic system designed by MP Sonic with double high power hydraulic cylinders to force clamp to parts during vibration welding with clamp force pressure max to 32.5KN. Orbital motion system is designed to machine base jig plate to meet the demand of complex geometric design of parts. The vibration heads height is adjustable max to 300mm. A-loop control system is designed to ensure precision welding control.

This machine is mostly applied for the production of vehicle dashboard, such as weld the air channel, airbag, IP frame, etc.

Technical description

MSV-830LS is a low frequency linear vibration friction welding machine designed and made by MP Sonic China, in super big specification with high power output. Machine is designed to weld plastic parts in challenging measurement, such as dashboard & door trim panel of vehicle.

Vibration welder MSV-830LS applies vibration system in frequency range from 90Hz to120Hz, and its working vibration amplitude max to 3.8mm. Vibration welding power output max to 30KW with vibration loading ability (Upper Jig Weight) max to 150KG. The welding ability for PP material is max to 400cm2. Machine applies servo hydraulic system designed by MP Sonic with double high power hydraulic cylinders to force clamp to parts during vibration welding with clamp force pressure max to 32.5KN. Orbital motion system is designed to machine base jig plate to meet the demand of complex geometric design of parts. The vibration heads height is adjustable max to 300mm. A-loop control system is designed to ensure precision welding control.

This machine is mostly applied for the production of vehicle dashboard, such as weld the air channel, airbag, IP frame, etc.

I. Features of MSV-830LS Series linear vibration welder:

1) Machine is designed in super big specification with very high welding ability. Machine can be applied for welding thermoplastic almost in all challenging measurement.

2) Close-loop designed control for precision vibration welding result;

3) The resonance between machine vibration system and upper jig is reached by automatic tuning in precision resonance by one-touch-operation on HMI;

4) Machine is designed with welding process precision control system which control welding process in 8 programmable stages;

5) Welding process graphic supervision page is design on touch screen to check machine actual technical parameters acting in welding process in time;

6) Two modes of welding controlling for operation selection : A Time Mode; B. Depth Mode;

7) System formula features is designed to store welding parameters.It can preset welding parameters and save it into formula system, when a design of a part will be welded, operator can recall the relative parameters from system directly after tooling changing-over;

8) A tooling action setting page is designed to set vibration welding tooling action/function, such as detection function, vacuum action, clamp action, etc;

9) Initial height auto search system is design to get the initial vibration start height position of the elevation jig bed for different vibration welding tooling;

10) Vibration head height is adjustable max to 300mm to fit for different measurement of parts to be welded;

11) Password authorization management system is design to set different operation account;

12) Machine equipped with self-diagnosis system is designed to help easy faults shooting;

13) I/0 supervision pages are designed to supervise machine actual state in time;

14) Memory system is equipped with machine to record welding history and alarm history for further checking;

15) The hydraulic system is specially designed by MP Sonic in servo precision controlled. Double hydraulic cylinders are applieed for high clamp force pressure. Condenser system is designed hydraulic system to keep hydraulic oil in low temperature, enhance oil life time 1~1.5 years;

16) Machine is designed with WIFI module to connect with MP Sonic I-cloud system to realize remote service, by which it can carry out machine inspection, machine adjustment and shoot fault without visit to machine application site by our engineer. It can maximum reduce machine stop period and maintenance cost.


II. Specification

1) Model: MSV-830LS

2) Vibration Loading Ability: 150kg

3) Welding Ability for PP matieral (approx):  550cm2

4) Amplitude(): 0.9~3.8mm

5) Frequency ( without Fixture ): 95~120 Hz

6) Machine Dimension: 2980x1800x2925

7) Operation Window Size: 1790x930(mm)

8) UPR Jig Plate Size : 1490x480(mm)

9) LWR Jig Bed Size: 1780x720(mm)

10) LWR Jig Bed Elevation stroke: Max. 800 mm

11) Max. Distance between UPR Jig Plate & LWR Jig Bed: 1200~1500mm

12) Adjustment of Vibration Height: 300mm;

13) LWR Jig Bed Elevating Speed: Max to 250mm/s

13) Hydraulic Force: Max to 32.5kN

14) Hydraulic System: Servo Pump System

15) Hydraulic Oil: ISOVG32

16) Weight: about7200kg

17) Sound Proof Level: ≤80dB

18) Electrical Cabinet Size: 450*1800*2060(mm)

19) Main voltage(3P)/Input: 380V, AC, 3P, 50/60Hz

20) Power Consumption: 47KVA

21) Maximum Power/Output: 30Kw

22) Control Voltage: DC 24V

23) Frequency Tuning: Auto

24) Welding Control: Depth/Time

25) Welding Phase Control: 8Stage

26) Welding Parameters Storage: at least 80ea

27) Welding Result Analysis: Good/Bad

28) Language: Chinese/English/Italian/Russian/Korean;


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